Machine Specifications

Item	Unit	GPZ1412	GPZ1714	GPZ1816	GPZ1915
Standard mold size	MM	1400x1200	1700x1400	1800x1600	1900x1500
Finish product size	MM	1200×1000×380	1500×1200×380	1600x1400x380	1700x1300x380
Mold opening distance	MM	210-1610	210-1610	210-1610	210-1610
Steam consumption	T/T	8-12	8-12	8-12	8-12
Steam inlet	MM	DN100	DN100	DN100	DN100
Cooling water inlet	MM	DN80	DN80	DN80	DN80
Discharge hole	MM	DN125	DN150	DN150	DN150
Compressed air  consumption	KG/cycle	1.4	1.6	1.8	1.8
Vacuum pump air  suction volume	M3/min	4.66	4.66	4.66	4.66
Installed power	KW	17.2	17.2	20.7	20.7
Overall dimension	MM	4950×2300×5350	4950×2650×5550	4950X2750X5750	4950X2850X5750
Machine weight	T	7.8	8.5	9	9.5
Cycle time	SEC	50-110	6-120	6-130	6-130

Machine Details

 Steel splicing structure ensurethe strong                               Guide sleeve of the main frame adopt bi-parting 

machine structureand prevent deformation                                     self-lubricating graphite copper sleeve

                                                                                                   and special structure design

Adopt high strength alumi-num frame sliding door     Self-adaptive moving-moldauxiliary support design

                              Hydraulic system                                                              Pipe System

 

OPTEM Series Full- Automatic EPS Shape Moulding Machine Introtuction:

1. High strength frame :

Made by high quality steel plate (Thickness 25mm). After welding and pre-machining ,machine main frame is processed with stress relief annealing treatment Pipe inner side is processed with zinc spraying. Whole machine is processed with abrasive blasting(sandblasting),electrostatic spray and anti-corrosion treatment, ensure the equipment non-rust, non-corrosion and non-deformation in working.

2. Safety design

With safety designing, if it’s in overload state, the machine will stop automatically.

When the machine begins to work , four safety door(stainless steel) will be locked automatically.

3. Smooth working and easy maintenance

1) Adopts metal support legs and platform which is more convenient to inspect and maintenance.

2) Equipped with advanced guide sleeve and self-lubricating bearings changing system(no need to add lubrication oil, and the bearing life time is at least one and half years), it solved the problem for sleeve and bearings’ changing while with improved lubrication

4. Steam control system

Main steam pipe is equipped with steam pressure-reducing & stabilizing valve , ensure steam working stably and save more energy. Two steam lines for moving mold, two steam lines for fixing mold. During production, one steam line is open, another line is doing slight adjustment automatically according to the mold pressure. This will save the energy ,ensure little steam fluctuation, good for making high quality products.

5. Pressure adjusting system:

Adopt 12 road pressure adjusting system, ensure the optimized consumption of steam,air, cooling water and material feeding . Any practical pressure(steam, air, cooling water or clamping pressure for hydraulic mold ) lower than the setting value, the machine will alarm and stop automatically to ensure products’ quality.

6. Proportional valve control:

With proportional valves for controlling, air-exhaust and water-drainage would save much more energy.

7. Long life small spare parts:

All valves and seals are made by stainless steel with graphite, serve life at least 3 years .

8. Double cooling system:

Adopts vacuum cooling primary & water cooling assistant technology, high temperature de-mould, mold stripping products low moisture content, save drying time.

9. GX Patented Vacuum cooling system:

With special patented vacuum cooling system, the machine ensures final products’ humidity less than 8%. While water cooling, the vacuum system could generate vacuum. While vacuum evacuated, water drawn automatically, then ensure the vacuum pressure stable and final product quality.

10. Specially hydraulic system:

Special hydraulic-design makes the moving-mold-forwarding-speed reach max.220mm/s, system running reliable, stable,and smoothly , no creeping, no leaking, heating in a reasonable range.

11. Electric control System:

Adopts Siemens control system, using advanced and reliable PLC 1200 and huge 12 inches touch screen, humanized man-machine interface dialogue, satisfy the control system reliable and make the equipment more beautiful.

Main valve, control, detecting element imported from famous brand, energy saving and technology stable.

 

OPTEM Series Full- Automatic EPS Shape Moulding Machine Working Process:

OPTEM Series Full- Automatic EPS Shape Moulding Machine Working Process: